Testing standard

ASTM D828

Standard Test Method for Tensile Properties of Paper and Paperboard Using Constant-Rate-of-Elongation Apparatus

Written and technically reviewed by Dak System Inc. engineeringLast reviewed

ASTM D828 measures the tensile properties of paper and paperboard. A strip of defined width is pulled at a rate chosen so it breaks in about twenty seconds, and the method reports tensile strength, stretch at break and tensile energy absorption. Results depend heavily on grain direction, so machine and cross directions are always tested and reported separately.

At a glance

Test type
Tensilethe specimen is pulled apart
Published by
ASTM
Edition
D828 — current edition not confirmed from a publisher source at the time of writing

What the test does

A strip of paper of defined width — commonly 15 or 25 mm — is clamped across a span of about 180 mm in flat-faced grips. The crosshead separates at a rate chosen so the specimen breaks in roughly twenty seconds, and force is recorded against grip separation to break. Strips are cut and tested in both the machine and the cross direction, and the two sets of results are reported separately. From the force-elongation curve the method derives tensile strength as force per unit width, stretch at break as a percentage of the span, and tensile energy absorption as the area under the curve.

What it measures, and why it matters

The three outputs describe different things a paper has to do. Tensile strength governs whether the web survives the pull of a converting machine, a printing press or a bag-filling line — a break on a fast press is expensive and immediate. Stretch describes how much the sheet gives before it goes, which matters wherever paper is formed, wrapped or drawn. Tensile energy absorption combines both and is the property that predicts how a sack or carrier bag survives being dropped, where the ability to absorb a shock matters more than any peak force. Because all three vary strongly with grain direction, the pair of directions is what actually characterises the sheet.

Specimen

Paper is anisotropic, moisture-sensitive and easily nicked. All three show up in this test, and all three are handled by preparation rather than by the machine.

Width
15 mm or 25 mm, as the specification requiresCut to width precisely — the strength is force divided by this dimension.
Span
180 mm typical
Grain direction
Machine and cross direction tested separatelyFibres align with the machine direction during forming, so MD strength is commonly one and a half to three times CD.
Edges
Cut cleanly with a sharp precision cutterA nick in the edge is a notch, and paper is notch-sensitive. It is the largest single source of low outliers.
Conditioning
23 ± 1 °C and 50 ± 2 % RHPaper gains strength as it dries and loses it as it takes up moisture, quickly enough to matter within a working day.
Handle by the ends only
Never across the test spanDakFinger pressure creases the sheet, and a crease across the span is a fold line the specimen will break along.
Cut strips from across the web
Not all from one placeDak

An MD figure and a CD figure describe the same sheet and are not interchangeable. A single tensile strength quoted for a paper without its direction is incomplete to the point of being misleading.

Test speed

Rate
Chosen so the specimen breaks in about 20 ± 5 sA time to break rather than a fixed speed, because papers differ enormously in stretch.
Elongation
From grip separation over the span
Tensile energy absorption
Area under the force-elongation curveOften more informative than strength for sack and bag papers, where the ability to absorb a shock matters more than a peak force.
Reject jaw breaks
Do not average them inDak

Calculations

Tensile strength

Tensile strength = Fmax / w

Fmax
maximum force, N
w
specimen width, mm

Reported as force per unit width — kN/m — rather than as a stress, because paper thickness is poorly defined and compressible.

Stretch at breakε

ε = ΔL / L₀ × 100

ΔL
increase in span at break, mm
L₀
initial span, mm
Tensile index

Tensile index = tensile strength / grammage

Normalises for basis weight, so papers of different grammage can be compared on fibre quality and bonding.

Tensile energy absorptionTEA

TEA = area under the force-elongation curve, per unit area of specimen

How the test runs

  1. 01Cut strips to width with a sharp precision cutter, in both machine and cross direction.
  2. 02Inspect the cut edges for nicks.
  3. 03Condition at 23 ± 1 °C and 50 ± 2 % RH for the full period.
  4. 04Fit flat grip faces at least as wide as the strip.
  5. 05Set the span to the specified value.
  6. 06Mount the strip square, handling it only by the ends, with no slack and no pre-tension.
  7. 07Set the rate to give a break in about 20 s.
  8. 08Pull to break, recording force and grip separation.
  9. 09Discard specimens breaking at or in the jaws.
  10. 10Compute strength per unit width, stretch and TEA.
  11. 11Report machine and cross direction results separately.

Grips and fixtures for this method

Pneumatic vice action grips with 25 mm square jaw faces
Standard 25 mm

Pneumatic Vice Action Grip

Pneumatic vice action grips give a constant clamping force across the full strip width, which is what stops a paper strip tearing from one side of the jaw.

Specifications
25 mm square vice action grip clamping a red film specimen
Rubber facedTJ-34

25mm Square Vice Action Grip

A 25 mm square vice grip suits the narrower strip widths where a wide jaw is unnecessary.

Specifications

What the report has to contain

  • Reference to ASTM D828 and the edition
  • Paper identification and grammage
  • Specimen width and span
  • Grain direction for each set of results
  • Conditioning atmosphere and duration
  • Rate used and the time to break achieved
  • Tensile strength per unit width, stretch and TEA
  • Tensile index where grammage is known
  • Number of specimens and number discarded for jaw breaks
  • Mean and standard deviation for each direction

What the machine must be capable of

Low forces measured accurately — many papers break between a few newtons and a few hundred — so the load cell must resolve well at the bottom of its range rather than merely tolerate the test. A crosshead whose rate can be set to achieve a twenty-second break across papers of widely differing stretch is needed, which in practice means a range of available speeds rather than one. Grips must clamp evenly across the full strip width: a strip held harder at one side tears from that side, and pneumatic grips hold a more consistent pressure across the width than screw-tightened jaws. The laboratory needs paper-grade humidity control.

What goes wrong in practice

Edge nicks produce the low outliers that dominate most data sets, and they are preventable with a sharp cutter and an edge inspection. Jaw breaks are the next problem — they measure the clamping rather than the paper and must be discarded rather than averaged in. Creases from handling the specimen across its span behave exactly like nicks. Away from the bench, the most common reporting failure is quoting a tensile strength without its grain direction, which loses the single largest variable in the measurement. Humidity drift biases results consistently and quietly, which makes it harder to catch than any of these.

ASTM D828 or ISO 1924-2

ASTM D828ISO 1924-2
LoadingConstant rate of elongationConstant rate of elongation
Rate basisBreak in about 20 s20 ± 5 mm/min for the standard span
Span180 mm typical180 mm
OutputsStrength, stretch, TEAStrength, stretch, TEA, tensile index

The two are close and often produce comparable numbers, but the rate is defined differently — a time to break in one and a fixed elongation rate in the other. On papers with unusual stretch that difference is real, so the certificate should name the method run.

Questions we are asked about this test

What is ASTM D828?

It is the ASTM method for the tensile properties of paper and paperboard using constant-rate-of-elongation apparatus. A strip of defined width is pulled over a defined span at a rate giving break in about twenty seconds, and the method reports tensile strength per unit width, stretch at break and tensile energy absorption.

Why is tensile strength reported per unit width rather than as a stress?

Because paper thickness is poorly defined and compressible — measured caliper depends on the pressure applied to measure it, so a stress calculated from it would inherit that uncertainty. Force per unit width, in kN/m, avoids the problem entirely. Where papers of different basis weight must be compared, tensile index — strength divided by grammage — normalises for weight without invoking thickness at all.

Why must machine and cross direction be tested separately?

Because paper is strongly anisotropic. Fibres align with the direction of travel as the sheet is formed, so machine direction strength is commonly one and a half to three times the cross direction value, while cross direction stretch is higher. A single tensile figure quoted without its direction is incomplete to the point of being misleading, and the ratio between the two is itself a useful process indicator.

What is tensile energy absorption and when does it matter?

It is the area under the force-elongation curve — the work needed to break the strip. It matters most where a paper has to survive a shock rather than a steady pull: sack papers, carrier bags, and any packaging that gets dropped or jerked. A strong but brittle paper and a weaker but stretchier one can have very different TEA values, and the stretchier one often performs better in service.

Why is the rate specified as a time to break?

Because papers vary enormously in stretch — some break below 2 % elongation and others well above 5 %. A single fixed crosshead speed would break the low-stretch papers very quickly and the high-stretch ones slowly, at quite different strain rates. Setting the rate to achieve a break in about twenty seconds puts every paper on a comparable footing.

Why do I get occasional very low results?

Almost always a nick in the cut edge. Paper is notch-sensitive, and a small defect from a blunt cutter or careless handling is a stress raiser that the specimen breaks from at a fraction of its proper strength. Inspecting the edges before testing, and handling strips only by their ends so no crease crosses the span, removes most of these outliers.

How tightly does humidity need to be controlled?

More tightly than for most materials. Paper takes up and gives off moisture quickly, and its strength changes measurably with moisture content — enough that a strip left out of the conditioned atmosphere for a while during preparation will read differently from one tested promptly. The 23 ± 1 °C and 50 ± 2 % RH atmosphere is standard for paper testing, and it applies during the test as well as before it.

Running ASTM D828 on the Series 7200 and Series 9000

Dak verifies against whichever standard the method names, and where a class applies our frames sit a class tighter than it asks.

The method asks forDak supplies
CapacityLow — commonly 5 N to 500 N on a 15 mm or 25 mm wide stripLoad cells from 1 kg to 60 ton on the Series 7200, and 0.5 to 100 kN on the Series 9000
Force accuracyASTM E4Verified to ASTM E4, and to ISO 7500-1 Class 0.5
GrippingFlat-faced line-contact or vice grips of the specified width, aligned so the strip is loaded squarelyOur vice-action grips, built to the specimen
Environment23 ± 1 °C and 50 ± 2 % RH per TAPPI conditioning practice; paper strength is strongly moisture-dependent3009 series chambers, −150 °C to +400 °C — temperature only

This page describes the method as practised. The governing text is the current edition from the issuing body. Tell us what you are testing and we will answer with the machine, the fixture and a quotation.

Materials tested to it

The test it standardises

Other standards explained