Testing standard

ASTM F1717

Standard Test Methods for Spinal Implant Constructs in a Vertebrectomy Model

Written and technically reviewed by Dak System Inc. engineeringLast reviewed

ASTM F1717 tests spinal implant constructs in a vertebrectomy model. Anchors, rods and connectors are assembled into two polymer blocks separated by a gap standing in for a removed vertebral body, and hinged joints turn axial machine force into a bending moment. Four methods follow: compression bending, tension bending, torsion, and compression bending fatigue.

At a glance

Test type
Fatiguea load is applied over and over until something fails
Published by
ASTM
Edition
F1717-21

What the test does

The construct — anchors, longitudinal rods and any connectors — is assembled as the manufacturer intends into two polymer blocks separated by a gap standing in for a removed vertebral body. The blocks connect to the machine through hinged rod-end joints, so force along the machine axis reaches the construct as a bending moment set by the block geometry. Four methods use that arrangement: the gap is closed in compression, opened in tension, twisted about the construct axis, or cycled in compression until the construct fails or reaches run-out.

What it measures, and why it matters

The static methods give a load-displacement or torque-rotation curve, from which stiffness, the yield point and the ultimate load are taken; compression bending runs out to roughly 20 mm of travel and torsion to about 60 degrees of rotation. Those figures say how much bending or twisting the construct carries before it takes a permanent set — the point at which surgical alignment is lost. The fatigue method reports cycles endured at a given load; the load survived to run-out is what most work turns on, since a construct must last until bone fuses across the gap. The standard is explicitly comparative: it sets no level a construct must reach, so a result means something only beside another from the same model.

The construct, not a coupon

What is tested
The assembled construct as the manufacturer intendsAnchors, longitudinal rods and any connectors — the system, not its parts.
Blocks
Two polymer blocks with a gap betweenThe gap stands in for a removed vertebral body. It is the worst case: nothing anterior shares the load.
Connection
Hinged rod-end jointsSo axial machine force reaches the construct as a bending moment set by the block geometry rather than as pure compression.
Four methods
Compression bending, tension bending, torsion, fatigue
Not a clinical prediction
A comparisonThe model is deliberately severe and deliberately simplified — it ranks constructs and screens designs, it does not predict in-vivo life.

Static and dynamic

Static methods
Ramped to failure
Fatigue
Cycled in compression bendingTo construct failure or to a declared run-out.
Run-out
Declared in advanceCommonly five million cycles for spinal hardware. Deciding afterwards is how a programme becomes unusable.
Frequency
Chosen so heating and inertia stay negligible

What comes out

Construct stiffnessk

k = slope of the elastic portion of the load–displacement curve

How much the construct deflects per unit load, as assembled.

Yield and ultimate load

Taken from the static curves

Reported as loads or moments for the construct rather than stresses — there is no single cross-section to divide by.

Fatigue run-out load

The highest load at which the construct reaches run-out without failing

The headline number for a spinal system, and the one most often compared between designs.

How the test runs

  1. 01Assemble the construct into the polymer blocks exactly as the manufacturer instructs.
  2. 02Set the gap representing the removed vertebral body.
  3. 03Connect the blocks to the machine through hinged rod-end joints.
  4. 04Declare the failure criterion and the run-out count before starting.
  5. 05For static methods, ramp to failure and record load against displacement.
  6. 06For fatigue, cycle in compression bending at the chosen load amplitude.
  7. 07Continue to construct failure or to run-out.
  8. 08Record where and how the construct failed — screw, rod, connector or block.
  9. 09Repeat at several loads to establish the run-out load.

Record the failure location every time. A construct that fails at the screw and one that fails at the rod have the same number and quite different design implications.

See the machine

Our dynamic fatigue frame. A general introduction to the machine and its control rather than a run of this particular method.

The machine this method needs

Dak System dynamic fatigue testing machine in a laboratory
The machine class this method needs: closed-loop control holding a constant load amplitude for millions of cycles, with a load train that stays aligned and does not loosen under reversal. See it on the product page

What the report has to contain

  • Reference to ASTM F1717 and which of the four methods
  • Construct description, component sizes and assembly torque
  • Block material and gap dimension
  • Declared failure criterion and run-out count
  • Loading rate or cycling frequency
  • Stiffness, yield and ultimate load or moment
  • Fatigue results with run-outs identified as such
  • FAILURE LOCATION AND MODE for every construct
  • Number of constructs tested

What the machine must be capable of

Capacity is close to the wrong question: the method specifies fixture geometry and a load protocol, and forces follow from the construct bolted into the blocks. Lumbar and thoracolumbar pedicle screw constructs reach ultimate compression bending loads of roughly 0.6 to 2.0 kN, and cycling runs at fractions of that, so most fatigue work sits between a few hundred newtons and about 1.5 kN — a 5 kN dynamic frame covers it with headroom. Cervical constructs sit an order of magnitude lower, where low-force resolution matters more than capacity.

The static methods are slow — up to 25 mm/min in bending, commonly 30 to 60 degrees per minute in torsion — so rate sensitivity is not the issue; control quality at low speed is. Fatigue is a different machine: force-controlled sinusoidal compression-compression cycling at a load ratio of ten or greater, at no more than about 5 Hz, to a run-out of five million cycles. That is some eleven and a half days of unattended running per specimen, so cycle counting and automatic failure detection matter as much as the actuator.

One method is torsion, in angular-displacement control, which a single-axis fatigue frame cannot run: torsional or biaxial capability is needed. Nothing is instrumented on the construct itself, because the fixture is the test: the hinged joints must move freely, since friction there changes the effective moment arm and every number reported with it. Testing is dry and ambient by default, with saline at body temperature where the implant materials warrant it.

The static rates, load ratio and run-out count come from testing laboratories rather than the purchased text; the 5 Hz maximum is ASTM's own recommended figure for cycling in saline or simulated body fluid. Which force-verification practice the current edition names could not be confirmed publicly.

What goes wrong in practice

Anchor loosening at the block interface is the commonest spoiled test: the screw works in the polymer, the gap closes further than the construct has deflected, and what is recorded is the behaviour of the model, not of the implant.

Hinge binding is the subtle one. A rod-end joint that has stiffened carries part of the moment itself, so the construct sees less bending than assumed; results come out flattering and repeat well, which is what makes them dangerous.

Permanent set is easy to miss: a construct whose rods have bent has failed in any sense that matters, yet it keeps cycling, so a displacement limit must be set and watched rather than waiting for separation.

F1717 and F1798

ASTM F1717ASTM F1798
What is testedThe whole constructOne interconnection
ModelVertebrectomy, worst caseThe joint in isolation
AnswersHow does the system perform?How strong is this connection?
Failure can occurAnywhere in the constructOnly at the joint

The two are complementary. F1717 finds the weakest element of a system; F1798 characterises one connection so it can be compared or improved. A system that passes F1717 may still have a marginal interconnection that F1798 would expose.

Questions we are asked about this test

What is ASTM F1717?

It is the ASTM standard for static and fatigue testing of spinal implant constructs in a vertebrectomy model. The construct is assembled into two polymer blocks with a gap representing a removed vertebral body, and tested in compression bending, tension bending, torsion and compression bending fatigue.

Why is the model a vertebrectomy?

Because it is the worst case. With the anterior column removed there is nothing to share the load, so the instrumentation carries all of it. That deliberately severe condition is what makes the test discriminating between designs — it is not intended to represent a typical clinical situation.

Does F1717 predict how long an implant will last in a patient?

No, and the standard is careful about this. It is a comparative bench model with simplified geometry, polymer blocks instead of bone, and no biological environment. It ranks constructs and screens designs against predicate devices. Clinical performance depends on bone quality, fusion, patient loading and surgical technique, none of which the model contains.

Why are hinged joints used to connect to the machine?

So that the axial force the machine applies reaches the construct as a bending moment determined by the block geometry rather than as pure compression. Without the hinges the load path would depend on how precisely the construct was aligned, and the test would measure the setup as much as the implant.

Why does failure location matter as much as the load?

Because it tells the designer what to change. A construct that fails at the screw, at the rod, or at a connector all give a number, but they point at entirely different parts of the system. Recording only the load discards the half of the result that is actionable.

Why are polymer blocks used instead of real or synthetic bone?

Because the test is characterising the implant construct, not the anchorage. Bone varies enormously between donors and sites, and that variability would swamp the differences between constructs. Rigid polymer blocks of specified properties give a repeatable, reproducible mounting so that two laboratories comparing the same construct see the same numbers.

What is the vertebrectomy model meant to represent?

The most demanding case the construct will meet — a segment where the anterior column has been removed and cannot share load, so the instrumentation carries everything. It is deliberately a worst case rather than a typical one. That is why an F1717 result is a comparative benchmark for construct stiffness and strength and not a prediction of behaviour in a patient with intact anterior support.

Running ASTM F1717 on the Fatigue Tester

A fatigue frame is judged on whether it holds amplitude at frequency, not on peak load, so the figures that matter here are the cycling ones.

The method asks forDak supplies
Load & frequencyNo capacity is prescribed — the standard is fixture geometry plus a load protocol. Lumbar and thoracolumbar pedicle screw constructs typically reach ultimate compression bending loads of roughly 0.6–2.0 kN, and fatigue levels are then stepped down from that ultimate at about 75 %, 50 % and 25 %, so most of the cycling happens between a few hundred newtons and about 1.5 kN. A 5 kN dynamic frame covers the work with headroom; cervical constructs sit an order of magnitude lower and reward good low-force resolution.Load up to 500 kN at up to 100 Hz, 60 mm actuator stroke with travel resolution up to 0.1 µm
Load accuracyunknown±0.5% of reading
GrippingPaired single-use UHMWPE test blocks bridging a simulated vertebrectomy gap, loaded through hinged rod-end jointsGrips built to the specimen, with alignment held through the cycle
EnvironmentDry ambient laboratory conditions by default; simulated body fluid or saline at body temperature where the implant materials warrant it, which is where the 5 Hz frequency cap bites3009 series chambers, −150 °C to +400 °C — temperature only

This page describes the method as practised. The governing text is the current edition from the issuing body. Tell us what you are testing and we will answer with the machine, the fixture and a quotation.

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