Testing standard

ISO 10555-1

Intravascular catheters — Sterile and single-use catheters — Part 1: General requirements

Written and technically reviewed by Dak System Inc. engineeringLast reviewed

ISO 10555-1 is the general requirements standard for sterile single-use intravascular catheters. Among its requirements is a tensile test: the catheter and each of its junctions must withstand a specified force without separating. The forces are small, which makes the choice of load cell the dominant accuracy question.

At a glance

Published by
ISO
Edition
ISO 10555-1:2023

What the test does

The catheter is clamped so that the junction under test lies between the grips and pulled at 100 mm/min to a force specified in the standard for that size and construction, then held for the specified time. If it does not separate, it passes. The requirement applies to the catheter as a whole and to each junction within it — hub to tube, tube to tip, and any bonded or moulded joint along the length — so an assembly generates several specimens rather than one. Nothing is calculated from the curve; the recorded outcome is whether it held, and if not, where it came apart.

What it measures, and why it matters

Whether a catheter and its joints will survive the forces of insertion, manipulation and withdrawal without coming apart inside a patient. That is the entire rationale, and it explains why the criterion is a required force rather than a measured strength: the design question is not how strong the assembly is, but whether it clears a threshold that reflects clinical handling. A shaft that holds while the hub separates is the failure mode the requirement exists to prevent, which is why every junction is tested rather than only the tube.

What has to hold

The test is applied to the whole assembly and to each junction in it. A catheter that separates at the hub in use is the failure this exists to prevent.

Applied to
The catheter and every junctionHub to tube, tube to tip, and any bonded or moulded joint along the length.
Force
Specified by size and constructionRead the requirement from the standard for the specific size — it is not one number.
Hold
For the specified time without separation
Rate
100 mm/min unless otherwise specified
Condition before testing
As specifiedPolymer strength moves with temperature and humidity, and these are polymers at low loads.
Use soft or profiled jaw faces
Not serrated steelDakA serrated jaw nicks the tube wall and the catheter then fails at the grip, well below its real capability.

This is a pass or fail against a required force, not a strength measurement. The result is that the assembly held, or that it did not and where.

Test speed

Rate
100 mm/min
Criterion
No separation at the specified force
Load cell range
Matched to the force, not to the frameDakA 5 kN cell asked to resolve 15 N is working at 0,3 % of range, where its accuracy class means very little.
Record where it separated
Which junctionDakA hub separation and a tip separation are different manufacturing problems.

Calculations

Required forceF

From the table for the catheter's size and type

A requirement to be met, not a quantity computed from the test.

Load cell selection

Working load should sit in the upper part of the cell's range

Accuracy classes are specified as a percentage of reading down to a stated fraction of capacity. Below that fraction the class no longer applies.

How the test runs

  1. 01Identify the catheter size and type, and read the required force from the standard.
  2. 02Select a load cell whose range suits that force rather than the frame's capacity.
  3. 03Verify the load cell's class at the actual working load.
  4. 04Condition the samples as specified.
  5. 05Fit soft-faced or profiled pneumatic grips.
  6. 06Set the clamping pressure high enough to hold and low enough not to nick the tube.
  7. 07Mount the catheter so that the junction under test lies between the grips.
  8. 08Apply load at 100 mm/min to the specified force.
  9. 09Hold for the specified time.
  10. 10Record whether separation occurred and at which junction.
  11. 11Repeat for each junction in the assembly.

The fixture this method needs

Pneumatic vice action grips with 25 mm square jaw faces
Standard 25 mm

Pneumatic Vice Action Grip

Pneumatic vice action grips clamp the full specimen width at a constant, even pressure — which is what stops one side slipping or tearing before the other.

Specifications

What the report has to contain

  • Reference to ISO 10555-1 and the edition, and any part standard applied
  • Catheter type, size and construction
  • Which junction each specimen tested
  • Conditioning applied
  • Load cell capacity and its verified class at the working load
  • Grip type and clamping arrangement
  • Rate and hold time
  • The required force
  • Pass or fail for each specimen
  • Location of any separation

What the machine must be capable of

Very little force, and that is exactly the difficulty. The requirements sit between a few newtons and a few tens of newtons, so the load cell must be chosen for the force rather than for the frame. Accuracy classes are specified as a percentage of reading down to a stated fraction of capacity, and below that fraction the class simply does not apply — a cell rated for kilonewtons asked to resolve fifteen newtons is working far outside the range its calibration certificate speaks to. Soft-faced or profiled pneumatic grips, at a clamping pressure just sufficient to hold, complete the requirement.

What goes wrong in practice

Oversized load cells, which produce numbers that look precise and are not traceable at the working load. Serrated steel jaws, which nick the tube wall and cause the catheter to tear from the notch well below its real capability, so the test reports the fixture. Testing only the shaft and never the hub junction. And reporting a pass without naming the load cell capacity and its verified class at the actual force, which leaves a reviewer unable to judge whether the measurement was capable of the claim.

ISO 10555-1 and its part standards

ISO 10555-1Parts 3 to 7
ScopeGeneral requirements for all intravascular cathetersCentral venous, balloon, and other specific types
Tensile requirementThe general force requirementMay add or modify it
UseAlways appliesApplied with Part 1, never instead of it
ReadFirstSecond, for the type in hand

Part 1 is not optional when a part standard applies — the two are read together, and the specific part can tighten a requirement but does not replace the general one.

Questions we are asked about this test

What is ISO 10555-1?

It is the general requirements standard for sterile, single-use intravascular catheters, covering the catheter as a whole and every junction in it. Among its requirements is a tensile test in which the assembly must withstand a specified force without separating. Parts 3 to 7 of the series add requirements for particular catheter types and are read together with it.

Why is the load cell the main problem in this test?

Because the forces are very small — a few newtons to tens of newtons — while the frames available in a laboratory are often sized for materials testing. An accuracy class is specified as a percentage of reading down to a stated fraction of capacity, and below that fraction it no longer applies. A cell rated for five kilonewtons asked to resolve fifteen newtons is working at well under one per cent of range, where its stated class means very little in practice.

Why can't standard serrated grips be used?

Because a serrated jaw cuts into a thin polymer wall and creates a notch. The catheter then tears from that notch at a force well below what it could actually withstand, so the test reports the gripping arrangement rather than the product. Soft-faced or profiled jaws, at a clamping pressure just high enough to hold, spread the clamping load and leave the wall intact.

Is this a strength measurement?

No. It is a pass-or-fail check against a required force taken from the standard for that catheter's size and construction. Nothing is calculated from the curve. The useful output beyond pass or fail is where a failed specimen separated, because a hub separation and a tip separation point at different steps in manufacture.

Does every junction need testing?

Yes. The requirement applies to the catheter and to each junction in it — hub to tube, tube to tip, and any bonded or moulded joint along the length. A catheter that holds along its shaft but separates at the hub under load is precisely the failure the requirement exists to prevent, and testing only the shaft would miss it entirely.

Why does conditioning matter for such a simple test?

Because these are polymers being tested at low loads, and polymer strength and stiffness move appreciably with temperature and moisture content. A sample tested straight off a cold shelf and one tested after conditioning can give meaningfully different results at these force levels, which is why the conditioning is specified rather than left to the laboratory.

Do the part standards replace Part 1?

No, they are applied with it. Part 1 carries the general requirements for every intravascular catheter; parts 3 to 7 add or tighten requirements for central venous catheters, balloon catheters and other specific types. A test report should name both the part standard and Part 1, along with the edition of each.

Running ISO 10555-1 on the Series 7200 and Series 9000

Dak verifies against whichever standard the method names, and where a class applies our frames sit a class tighter than it asks.

The method asks forDak supplies
CapacityVery low — tensile requirements are in the range of a few newtons to tens of newtonsLoad cells from 1 kg to 60 ton on the Series 7200, and 0.5 to 100 kN on the Series 9000
Force accuracyISO 7500-1 Class 1 — but verify the class at the actual working load, not at frame capacityISO 7500-1 Class 0.5 — a class tighter than the method asks
GrippingLow-capacity load cell with soft-faced or pneumatic grips that will not cut a polymer tubeOur pneumatic grips, built to the specimen
Environment23 ± 2 °C standard laboratory atmosphere3009 series chambers, −150 °C to +400 °C — temperature only

This page describes the method as practised. The governing text is the current edition from the issuing body. Tell us what you are testing and we will answer with the machine, the fixture and a quotation.