Testing standard

ISO 527-3

Plastics — Determination of tensile properties — Part 3: Test conditions for films and sheets

Written and technically reviewed by Dak System Inc. engineeringLast reviewed

ISO 527-3 is the tensile test for plastic films and sheets below 1 mm thick. A plain rectangular strip with no waisting is pulled apart at constant speed, and results are reported separately for the machine direction and the transverse direction — because film is anisotropic and a single figure does not describe it.

At a glance

Test type
Tensilethe specimen is pulled apart
Published by
ISO
Edition
ISO 527-3:2018

What the test does

A rectangular strip of film or thin sheet is clamped at both ends between flat jaws, with no waisting anywhere along its length. The crosshead moves at a constant speed and pulls the strip along its own axis until it breaks. Force and extension are recorded throughout, with strain taken from an extensometer or from **gauge marks**, so the complete curve is captured rather than the breaking load alone.

What it measures, and why it matters

The method reports tensile strength at yield and at break, elongation at yield and at break, and tensile modulus, each quoted separately for the **machine direction** and the **transverse direction**. Strength and elongation govern lot release on a converting line and decide whether a gauge can be reduced without bags splitting. Modulus feeds web-tension and stiffness calculations for winding and printing. The gap between the two directions quantifies orientation from the die or casting line, so a drifting process shows up in the numbers before it shows up in complaints.

Strip, gauge and direction

Type 2 specimen
Plain strip, 10 to 25 mm wideNo waisting anywhere. A shoulder would force the break to a chosen point rather than let the strip fail at its weakest.
Thickness
Below 1 mm
Gauge length
50 mm
Grip separation
100 ± 5 mmReducible to 50 mm where elongation is large.
Both principal directions
Machine AND transverseAt least five valid specimens per direction. Film is oriented by the die or casting line, and the gap between the two directions is itself the measurement.
Conditioning
ISO 291, 23 °C and 50 % RH, at least 16 h
Discard and replace
Any strip tearing at the jaw line or from an edge flaw
Cut with a fresh blade
Every batchDakThere is no waist to move failure away from a nick, so a ragged edge becomes the result.

A film tensile figure quoted without its direction is not usable. Machine and transverse results can differ by a large factor on an oriented film, and the drift between them is how a process problem shows up before the complaints do.

Test speed

From the nominal series
0.125 through 500 mm/minChosen by the material specification and by expected elongation.
For modulus
Approximately 1 % of gauge length per minute
Report the speed
Always

Calculations

Tensile stressσ

σ = F / (w × t)

w
strip width, mm
t
average thickness, mm

Thickness is the weak link on thin gauge-variable film — measure it at several points and average, or the strength figure carries that error.

Tensile strainε

ε = ΔL₀ / L₀

L₀
gauge length, 50 mm

From an extensometer or from gauge marks, not from grip separation.

Tensile modulusEt

Et = (σ2 − σ1) / (ε2 − ε1)

ε1
0.0005
ε2
0.0025

How the test runs

  1. 01Cut strips in BOTH the machine and transverse directions with a sharp die or blade.
  2. 02Condition at least 16 hours in the ISO 291 atmosphere and test in it.
  3. 03Measure thickness at several points on each strip and average.
  4. 04Set grip separation to 100 ± 5 mm, or 50 mm where elongation is large.
  5. 05Mark the 50 mm gauge, or set the extensometer to it.
  6. 06Clamp with faces that hold film without cutting it, square and without slack.
  7. 07Run at the specified speed, recording force against extension.
  8. 08Discard anything that tore at the jaw line or from a visible edge flaw.
  9. 09Collect at least five valid specimens in each direction.
  10. 10Report machine and transverse results separately — never averaged together.

Watch the test

A thin-material tension test on our own frame using film grips. The material is not packaging film, but the gripping problem this method has to solve — hold it without cutting it — is the same.

Grips and fixtures for this method

Pneumatic vice action grips with 25 mm square jaw faces
Standard 25 mm

Pneumatic Vice Action Grip

Constant air pressure across the full jaw face — enough to hold a film without cutting it at the clamp line, and identical from specimen to specimen.

Specifications
Light duty pneumatic grips, upper and lower
HJ-42

Light Duty Pneumatic Grip

Light duty closure for delicate webs, where a heavier grip would damage the strip before the test began.

Specifications

What the report has to contain

  • Reference to ISO 527-1 and ISO 527-3
  • Film identification, including any coating or orientation process
  • DIRECTION tested, for every result
  • Strip width and average thickness, and how thickness was measured
  • Gauge length and grip separation
  • Conditioning and test atmosphere
  • Test speed
  • Tensile strength at yield and at break
  • Elongation at yield and at break
  • Tensile modulus
  • Number of valid specimens per direction, mean and standard deviation

What the machine must be capable of

Film parts at very low loads — a 25 mm strip of blown polyethylene 25 µm thick breaks well under 100 N — so a 500 N to 1 kN load cell is the working range and a single-column bench frame carries the work. The method's own envelope reaches far higher: the widest, thickest specimen it admits, a 25 mm strip of strongly oriented polyester at the full 1 mm limit, approaches 5 kN. The cell is therefore chosen for the material, not for the standard. Force indication must meet ISO 7500-1 Class 1.

Speed follows the property. Tensile modulus is run at 1 mm/min, the speed selected to give a strain rate as near as possible to 1 % of gauge length per minute; strength and elongation use a nominal speed from the ISO 527-1 series — 5, 50, 100, 200, 300 or 500 mm/min. Plastics are rate-sensitive, so the speed used is part of the result.

Strain measurement is required, not optional. The modulus chord runs between 0.05 % and 0.25 % strain over 50 mm, which demands an ISO 9513 Class 1 device, and a small **preload** to remove slack so the curve starts from zero. Elongation then runs to break: 0–50 % for oriented polyester and rigid sheet, but commonly 500 % and beyond for cast and blown polyolefin, which rules out a clip-on and calls for a **long-travel extensometer** or a **video extensometer**. Grips are parallel-closing and pneumatic at regulated low pressure, with soft rubber or line-contact faces wider than the strip; roller grips spread the clamping load for very extensible or slippery film. Serrated faces tear film.

What goes wrong in practice

Jaw-line tearing is the signature failure: the clamp raises a local stress at the jaw edge and the strip parts there instead of in the gauge length, understating both strength and elongation. Slippage is the opposite error — the strip creeps out of the jaws, the curve flattens and modulus falls. A burr or nick from a blunt blade initiates the break at the edge early. Clip-on extensometers slip on thin film, so strain reads low and modulus reads high.

ISO 527-3 or ASTM D882

ISO 527-3ASTM D882
SpecimenPlain strip, 10 to 25 mm widePlain strip, commonly 25.4 mm
Reference length50 mm marked gaugeGrip separation
Grip separation100 ± 5 mm125, 100 or 50 mm by elongation
Speed basisNominal seriesSet by expected elongation
Distinctive outputModulus as a fixed-interval chordBreaking factor, N/mm width
DirectionBoth, reported separatelyReported, both recommended

Both cover film and neither converts to the other. The reference length is the difference most likely to be overlooked: ISO strains against a marked 50 mm gauge, ASTM against the grip separation, so the same strip yields two different elongation figures.

Questions we are asked about this test

What is ISO 527-3?

It is the part of the ISO 527 series covering tensile properties of plastic films and sheets below 1 mm thick. A plain rectangular strip with no waisting is pulled apart at constant speed, and the method reports strength and elongation at yield and at break, and tensile modulus, separately for each principal direction.

Why is the specimen a plain strip rather than a dumb-bell?

Because a waisted shoulder would force the break to a chosen point rather than letting the film fail at its genuinely weakest section. On thin film the waist also becomes a stress concentration in its own right. The plain strip lets the material decide where it fails, which is what the test is trying to find out.

Why must film be tested in two directions?

Because blown and cast films are oriented by the process, so machine-direction and transverse-direction properties differ — sometimes by a large factor. A single figure does not describe the film. The gap between the two is itself useful: a drifting ratio flags a process change before it produces field complaints.

What is the difference between ISO 527-3 and ASTM D882?

Both cover film and they are not interchangeable. The one most often overlooked is the reference length: ISO strains against a marked 50 mm gauge while ASTM strains against the grip separation, so the same strip gives two different elongation figures. ASTM also carries breaking factor, the force-per-width figure for material whose thickness cannot be gauged reliably.

What grip separation does ISO 527-3 use?

100 ± 5 mm, reducible to 50 mm where elongation is large. That is separate from the 50 mm gauge length, which is what strain is actually referred to — the two numbers are different things and both belong on the report.

Why did my strip tear at the jaw?

Either the jaw faces bit into the film and cut it at the clamp line, or the strip was clamped out of square so one edge carried more load. Film is unforgiving here because there is no waist to draw failure away from the grips. A strip that tears at the jaw line is invalid under the method and has to be replaced.

Running ISO 527-3 on the Series 7200 and Series 9000

Dak verifies against whichever standard the method names, and where a class applies our frames sit a class tighter than it asks.

The method asks forDak supplies
CapacityFilm breaks at very low loads — a 25 mm strip of blown polyethylene at 25 um thick parts at well under 100 N — so a 500 N to 1 kN load cell is the working range and a single-column bench frame is normally enough. The method's own envelope reaches higher: the widest, thickest specimen it admits, a 25 mm strip of a strong oriented polyester at the full 1 mm limit, could approach 5 kN, so the load cell must be chosen for the material, not the standard.Load cells from 1 kg to 60 ton on the Series 7200, and 0.5 to 100 kN on the Series 9000
Force accuracyISO 7500-1 Class 1ISO 7500-1 Class 0.5 — a class tighter than the method asks
Strain measurementAn extensometer to ISO 9513 Class 1 (for tensile modulus, inherited from ISO 527-1); extensometer or printed gauge marks required for all strain measurement, gauge length 50Certified to ISO 9513 Class 1 and ASTM E83 non-contact video, clip-on and high-elongation
GrippingParallel-closing pneumatic film grips with rubber-faced or line-contact jaws at 100 mm separation; roller grips for highly extensible filmOur vice-action grips or self-tightening eccentric roller grips, built to the specimen
EnvironmentCondition and test in the ISO 291 standard atmosphere, 23 °C and 50 % RH, at least 16 h3009 series chambers, −150 °C to +400 °C — temperature only

This page describes the method as practised. The governing text is the current edition from the issuing body. Tell us what you are testing and we will answer with the machine, the fixture and a quotation.

Materials tested to it

The test it standardises

Industries that test to it

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